Hanes is one of the most recognized names in American apparel, and their t-shirts are a staple for custom printing. Known for consistent sizing, comfortable fabrics, and affordable pricing, Hanes offers several popular models that each have a slightly different fit and feel. This guide breaks down the sizing for the most commonly printed Hanes t-shirts so you can choose the right size with confidence.
The Hanes 5250 Tagless ComfortSoft is one of the most popular tees for custom screen printing. As the name suggests, it features a tagless neck label for itch-free comfort. Made from 6.1 oz. preshrunk 100% cotton, this shirt has a classic, traditional fit that works for virtually any occasion. Hanes 5250 runs true to size for most people.
| Size | Chest Width (inches) | Body Length (inches) |
|---|---|---|
| S | 18 | 28 |
| M | 20 | 29 |
| L | 22 | 30 |
| XL | 24 | 31 |
| 2XL | 26 | 32 |
| 3XL | 28 | 33 |
Measurements are taken flat across the chest from armpit to armpit (chest width) and from the highest point of the shoulder to the bottom hem (body length).
The Hanes 5280 ComfortSoft is a budget-friendly option that still delivers good quality for custom printing. Made from 5.2 oz. preshrunk cotton, it is slightly lighter than the 5250 but offers a similar classic fit. This is an excellent choice when you need affordable shirts for large group orders.
| Size | Chest Width (inches) | Body Length (inches) |
|---|---|---|
| S | 18 | 28 |
| M | 20 | 29 |
| L | 22 | 30 |
| XL | 24 | 31 |
| 2XL | 26 | 32 |
| 3XL | 28 | 33 |
The Hanes 5180 Beefy-T is the heavyweight champion of the Hanes lineup. At 6.1 oz. preshrunk cotton, it is a thick, durable shirt built for hard work and heavy use. The Beefy-T has a notably generous cut that runs larger than standard Hanes shirts. The chest is wider and the body is longer, making it a great option for people who prefer extra room. If you like a fitted look, consider sizing down one size in the Beefy-T.
| Size | Chest Width (inches) | Body Length (inches) |
|---|---|---|
| S | 19 | 28.5 |
| M | 21 | 29.5 |
| L | 23 | 30.5 |
| XL | 25 | 31.5 |
| 2XL | 27 | 32.5 |
| 3XL | 29 | 33.5 |
Notice the Beefy-T measurements are about an inch wider in the chest and half an inch longer in the body compared to the 5250 Tagless. This is a significant difference in fit, so pay close attention if you are switching between Hanes models.
The Hanes 4980 Nano-T is the lightweight, modern option in the Hanes family. Made from 4.5 oz. ringspun cotton, it has a softer hand feel and a slimmer, more contemporary fit. The Nano-T is similar in feel to the Gildan Softstyle 64000 and is a good choice for retail-quality merchandise, promotional giveaways, or any occasion where a more polished look is desired.
| Size | Chest Width (inches) | Body Length (inches) |
|---|---|---|
| S | 17.5 | 27.5 |
| M | 19.5 | 28.5 |
| L | 21.5 | 29.5 |
| XL | 23.5 | 30.5 |
| 2XL | 25.5 | 31.5 |
| 3XL | 27.5 | 32.5 |
The Nano-T runs about half an inch narrower in the chest than the Tagless 5250. If you are used to the classic Hanes fit and are trying the Nano-T for the first time, consider ordering your regular size for a fitted look or sizing up one for a more relaxed feel.
Getting the right fit starts with accurate measurements:
Hanes t-shirts generally run true to size. Unlike some brands that run small (Comfort Colors) or large (some Gildan models), Hanes offers a predictable, consistent fit across most of their product line. Here is a quick summary of how each model fits:
All Hanes shirts listed in this guide are preshrunk, so you can expect minimal additional shrinkage after washing. Washing in cold water and tumble drying on low will help maintain the original fit. Expect roughly 3-5% additional shrinkage with hot water washing and high-heat drying.
When ordering Hanes t-shirts for a team, organization, or event:
ooShirts carries all of the Hanes models listed in this guide, plus many more. Visit our shirt catalog to browse every available style and color, or go straight to our online design tool to start building your custom shirt.